US Technology Investor Anzu Partners Signs Agreement to Acquire voxeljet AG
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US Technology Investor Anzu Partners Signs Agreement to Acquire voxeljet AG to Accelerate Industrial-Scale 3D Printing Market
Friedberg, Germany, Decembet 3rd – Today, voxeljet AG (“voxeljet”) entered into an agreement to sell its entire business to funds affiliated with Anzu Partners LLC (“Anzu”) via an asset deal. The closing of the transaction is expected to occur in March or April 2025. The purchase agreement is subject to customary closing conditions, including the approval of voxeljet’s General Meeting and foreign investment clearance in Germany. The General Meeting of voxeljet is expected to take place in the first quarter of 2025.
Anzu is acquiring voxeljet’s operating business with a strong commitment to voxeljet’s existing customers, suppliers, and employees. Anzu’s managing partner, Whitney Haring-Smith, will be the chair of the Board of Directors of the future business after closing, and current CEO, Rudolf Franz, will lead the post-transaction business. In this transaction, the business has a strong partner to support further growth and financing of the business.
“voxeljet’s technology fundamentally enables scaled additive manufacturing, supporting projects clients with decades of decided service and support. We believe that its technology advantage – from building the largest 3D printers in the world to features that enable fine details – is a decisive factor in its success in the market,” said Whitney Haring-Smith, Managing Partner at Anzu Partners. “On the key challenges we face today – from localizing supply chains to supporting a circular economy – voxeljet is a leader and driver of the future that we want to deliver.”
“For more than 25 years our incredibly talented teams have created some of the most powerful industrial 3D-printers,” said Rudolf Franz, CEO, voxeljet AG. “The combination of voxeljet’s world-class talent and extraordinary franchises with Anzu’s technology network, access to talent, ambitious vision and shared commitment to investing in the next generation of breakthroughs will help ensure our continued success in an increasingly competitive industry.
The agreed purchase price is based on an enterprise value of approximately EUR 20,033,000. The purchase price will be paid through the assumption of voxeljet’s liabilities and the payment of a cash component of approximately EUR 1.7m. The purchase price is subject to customary adjustments as of the closing date.
The purchase agreement provides for a “go-shop” period that will expire at the lapse of January 12, 2025, which permits voxeljet to actively initiate, solicit and consider alternative acquisition proposals from third parties. In the event of a superior proposal, voxeljet has the right to terminate the purchase agreement to enter into the superior proposal in accordance with the conditions set out in the purchase agreement. voxeljet will solicit third-parties and any third-parties interested in acquiring voxeljet may contact the company using the contact details provided below.
Subject to the review of offers from other potential interested parties during the agreed go-shop period, the management board and supervisory board of voxeljet intend to propose to the shareholders that they approve the transaction. Simultaneously with the resolution on the transaction voxeljet’s shareholders shall also decide on the liquidation of the company which shall occur following the successful closing of the transaction.
About Anzu Partners
Anzu Partners is an investment firm that focuses on clean tech, industrial and life science technology companies with the potential to transform their industries. Anzu works with entrepreneurs to develop and commercialize technological innovations by providing capital alongside deep expertise in business development, market positioning, global connectivity, and operations. As of 2024, Anzu Partners managed assets of approximately $1 billion with a team of over fifty professionals in offices across Atlanta, Boston, San Diego, Tampa, and Washington DC. For more information, please visit anzupartners.com.
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voxeljet expands HSS network with FKM Sintertechnik as a production partner
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voxeljet expands HSS network with FKM Sintertechnik as production partner
- voxeljet AG is expanding its high-speed sintering (HSS) network in collaboration with FKM Sintertechnik GmbH as a production partner.
- Since the announcement of the cooperation in November 2023, the VX1000 HSS has undergone significant improvements. In addition to optimizing the mechanical properties of the parts, a homogeneity in part properties and quality across the entire build field has been achieved.
- The VX1000 HSS at FKM meets industrial requirements for mechanical strength, homogeneity of the build field and reproducibility and is the largest ink-based polymer 3D printer on the market.
- Polyamide 12 (PA12) components can now be ordered from FKM.
Augsburg, November 18th, 2024 – voxeljet AG announced the expansion of its High Speed Sintering (HSS) network with the addition of a new production partner, FKM Sintertechnik GmbH, located north of Frankfurt. As part of the beta program, the two companies are working closely together to further optimize the process parameters of the VX1000 HSS, the largest ink-based polymer 3D printer on the market. The goal is to increase the efficiency and quality of the printing process. The VX1000 HSS at FKM, one of Germany’s leading 3D printing service providers, meets the requirements of industrial applications, including mechanical strength, homogeneity of the build field, and reproducibility of results.
Following the announcement of the cooperation in November 2023, the VX1000 HSS has undergone significant improvements. In addition to optimizing mechanical part specifications, there has been a successful effort to homogenize part properties and quality across the entire building platform. With a print volume of 1,000 x 540 x 180 mm (for PA12), the VX1000 HSS is one of the largest and most powerful 3D printers for polymers on the market. The powder and ink-based HSS process requires consistent and highly precise temperature management to achieve the desired part properties. The VX1000 HSS demonstrates clear advantages in terms of production speed, quality, dimensional accuracy, and unit costs, particularly in comparison to SLS systems, even for large components.
“From the outset, our collaboration with FKM was focused on optimizing the quality of components across the expansive building platform,” states Dr. Alfred Grießer, Director of Research and Development at voxeljet. “FKM has been a trusted supplier to a range of industries for decades, including aerospace, automotive, and special plant engineering. By combining our development with FKM’s expertise as a powder bed specialist, we have been able to ensure that our VX1000 HSS meets the high standards of these industries.”
VX1000 HSS has now been successfully installed, and FKM has joined voxeljet’s HSS Polymer Network as a production partner. The network operates on an interdisciplinary and collaborative basis, with the objective of generating knowledge about 3D printable materials and their sintering strategy for the HSS process, as well as qualifying new materials. Having originally concentrated on R&D, the network is now being expanded with its first production partner. This collaboration provides customers with an end-to-end solution, from materials research to parts production.
“FKM has consistently positioned itself as a leader in the introduction of advanced technologies,” states Jürgen Blöcher, Managing Director of FKM Sintertechnik GmbH. “The HSS technology from voxeljet unites the benefits of two distinct approaches: the precision and productivity of SLS as well as the reproducibility and speed of binder jetting. The investment in the VX1000 HSS 3D printer allows us to further advance our proven FKM principle: to produce large components rapidly and/or numerous small components in a short time.”
With the installation of one of the last VX1000 HSS Beta systems, future system orders will already deliver the series standard. It is now possible to order PA12 components via FKM.
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Circular economy in 3D printing: using recycled PA12 powder reduces operating costs by up to 50%
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Circular economy marks major milestone: recycling nylon waste powder in 3D printing, addressing up to 50% of running costs
voxeljet, Dressler Group GmbH, Fraunhofer IPA and the University of Bayreuth collaborate in re-processing of discarded PA12 powder for 3D printing via High-Speed Sintering (HSS)
November 13th, 2024 – Friedberg near Munich, Germany – voxeljet AG, Dressler Group GmbH, and Fraunhofer IPA have announced the successful completion of a material study for waste PA12 powder from laser-based 3D printing systems. In the study, waste powder from Selective Laser Sintering systems was successfully recycled by Dressler Group and 3D printed by Fraunhofer IPA at the University of Bayreuth, using a VX200 HSS platform from voxeljet. The initial results demonstrate that reconditioned PA12 waste powder can be processed effectively using ink- and printhead-based High Speed Sintering (HSS) technology enabling sustainable and cost-efficient production. The preliminary test results indicate that the material properties are equal or may even exceed those of comparable prints with fresh powder.
The Challenge: PA12 Powder Degradation in Selective Laser Sintering (SLS) Systems
In SLS systems, unprinted PA12 powder loses its ability to be reused due to high temperature exposure in the build area, which causes the polyamide chains to lengthen after condensation, negatively affecting powder flowability and melt viscosity. This makes the material difficult to process again via laser-based technologies, as the energy input from lasers is too short to process longer molecule chains accordingly. Therefore, comparably high powder refresh rates are necessary, accumulating waste and associated high disposal costs.
The collaborative study aimed to reclaim this used powder by processing it through voxeljet’s VX200 HSS platform. HSS technology, using an inkjet-based printhead and infrared (IR) heating, offers selective and thermally gentler energy input, allowing the polyamide to sinter gradually, enabling the reuse of this powder. This means a real tribute to circular economy in Additive Manufacturing.
Dressler Group, experts in powder design and manufacturing, processed the used PA12 powder to homogenize and recover key powder properties such as flowability and moisture, making it suitable for reuse in HSS.
“Recycling used PA12 powder can effectively reduce costs and support sustainability efforts in AM.” says Dr. Ing. Holger Leonards, Head of R&D at Dressler Group. “Our expertise in regenerating powder properties and handling of large powder volumes enables companies to reclaim this valuable material.”
“The VX200 HSS technology is an open-source system, allowing us to quickly change and adapt process parameters to any powder.” says Jan Kemnitzer, Research Team Lead at Fraunhofer IPA and adds “We were therefore able to quickly adapt the 3D printer to the material with consistent or improved results in part properties.”
“The results of this study are especially interesting for ink and printhead based technologies such as the HSS technology. The future possibility of processing this recycled powder on production platforms like the VX1000HSS will bring immense cost savings.” says Tobias Grün, Global Product Management at voxeljet. “Typically, 50 % of the running costs are attributable to powder costs. Thus, this development provides a huge effect on cost effectiveness while boosting a circular material flow, reducing waste.”
A Sustainable Solution for Additive Manufacturing
This study highlights the growing issue of excess PA12 waste powder within the additive manufacturing industry. By reclaiming this material for use in voxeljet’s HSS technology, companies can reduce waste, lower operational costs, and improve sustainability in their additive manufacturing processes.
First parts of this collaboration will be shown at the formnext trade show in Frankfurt, Germany from November 19th to 22nd and can be seen at the voxeljet booth E08 or the Fraunhofer booth C71 in hall 12.1.
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ICP series production line in action at BMW
voxeljet AG and Loramendi present the world’s first fully automated additive 3D series production line for sand cores. The first Industrialisation of Core Printing (ICP) production line is installed at the BMW Group Plant Landshut.
The management of voxeljet AG is repositioning itself
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The management of voxeljet AG is repositioning itself
Augsburg, June 19, 2024 – Following the de-listing from NASDAQ and de-registration in the second quarter of this year, the management of voxeljet AG is repositioning itself and initiating a generational change.
Dr. Ingo Ederer, founder of the company, will complete his contract as CEO and member of the Management Board as of June 30, 2024. Dr. Ingo Ederer will continue to be available to the company in an advisory capacity to ensure a smooth transition.
“I look back proudly on the last 25 years, during which voxeljet has celebrated numerous successes,” explains Dr. Ederer. “The past year has been the most successful in the history of our company, and this would not have been possible without the dedication and hard work of our entire team. I am now looking forward to supporting my colleagues as they continue the company’s growth journey.”
Rudolf Franz, who was previously the Chief Financial Officer, will serve as CEO and lead the company together with the extended management team. “I would like to thank Ingo for the trusting cooperation over the past 20 years and look forward to his support in the future,” explains Rudolf Franz.
The Supervisory Board would like to thank Dr. Ederer for his many years of tireless commitment to developing voxeljet into a leading provider of 3D printing technologies. The Supervisory Board commends Rudolf Franz at his selection as the next CEO of voxeljet, where he will contribute his extensive knowledge of all aspects of voxeljet, including the companies technologies, markets and strategic roadmap to grow voxeljet’s global business.
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ICP Serienfertigungslinie bei BMW in Aktion
voxeljet AG und Loramendi zeigen die weltweit erste vollautomatische additive 3D-Serienproduktionslinie für Sandkerne. Die erste Industrialization of Core Printing (ICP) Produktionslinie ist im BMW Group Plant Landshut installiert.
Increasing efficiency in on demand 3d printing
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Review
On Demand Production2023
The past few years have been challenging, with a number of crises, such as supply bottlenecks and geopolitical conflicts. As a technology company in a highly competitive market environment, we have faced these head-on. We have not been spared, but we have achieved the best consolidated result in our company’s history in the 2023 financial year.
And this is despite our on-demand production data showing a 25% reduction in printed parts, a 41% decrease in machine hours, and an 18.5% decline in build height compared to the previous year. This apparent contradiction speaks volumes about the trends and developments we recognize in the market, and it makes us optimistic about the future. 3D printing is a real production medium and is developing into a new standard in all areas of application. It is worth taking a closer look.
Factor Size
In comparison to previous years, we observed a significant decrease of 25% in printed components in 2023, reflecting a notable decline in overall production volume. However, the reasons behind this trend are largely positive, particularly for our 3D printing technology. The industry is increasingly shifting towards larger-scale components, which aligns favorably with our Binder Jetting technology. Under the umbrella term ‘Gigacastings,’ we have seen a growing number of orders, both in the past year and ongoing, specifically targeting the 3D printing of large-scale forms, such as structural components in the automotive sector.
In automotive manufacturing, there is a rising trend towards component consolidation, wherein parts previously cast and assembled separately are now cast in a single piece. This shift translates to reduced tooling costs, assembly efforts, and consequently, noticeable reductions in overall costs for our clientele. We, too, benefit from large-scale components as they enhance our machine utilization, referring to the ratio between printed and non-printed material. They allow for optimized nesting within the job box, thereby reducing sand consumption and our own operational costs overall.
Factor Quantity
Beyond the size of components, there is another development that addresses the scalability of Binder Jetting perfectly: batch sizes are increasing. Trust in 3D printing is growing, and our clientele is recognizing more and more application potentials, leading to the development of components explicitly intended to be created via additive manufacturing.
Depending on the quantity, 3D printing is often still more expensive than conventional manufacturing technologies. However, the benefits of optimized components increasingly outweigh these higher costs. We see this, for instance, with a customer who now orders several thousand casting cores per quarter, despite them being more expensive than traditionally shot cores.
Yet, the benefits of the cast parts produced via 3D printing significantly surpass those of conventionally manufactured ones. This is primarily because 3D printing enables the production of functionally optimized components. They become more durable, stiffer, lighter, and much more—depending on the function for which they are designed. For our clientele, superior products become compelling selling points to convince their own customers. Additionally, there are significant savings potential for tooling and inventory costs. Consumers, in turn, can enjoy optimized and more reliable products, along with reduced maintenance costs.
Factor People and Technology
Last but not least, our employees have arguably the greatest share in this business result. Their expertise in handling and cleaning components, optimized planning and preparation driven by long-term and large-volume production orders, as well as improved maintenance and care of the machines, significantly contribute to the enhanced business outcome.
They are also responsible for the advancement and reliability of our 3D printers. Over the years and decades, we have continuously improved our process technologies and learned to enhance our quality. The technologies we require for the construction of our machines are also constantly evolving. Print head technology becomes more precise and durable, materials become better and more efficient, resulting in higher machine availability, reduced waste, such as in the cleaning of printed components, and consequently, fewer reprints.
Conclusion
Perhaps additive manufacturing is no longer in the spotlight as much as it was a few years ago. Today, that honor belongs to new technologies like artificial intelligence. However, this is just one argument indicating that additive manufacturing has reached a level of productivity where the focus is no longer solely on creating new and unique developments, but on delivering clear benefits to ensure competitive advantages and better products for businesses and end-users.
Additive manufacturing is on its way to becoming a ‘standard,’ and standards are rarely celebrated. This is a positive development because it demonstrates that the technology is firmly entrenched in the minds of designers and product development processes. The trend towards higher quantities and broader applications confirms this. And it is precisely these developments that make us optimistic and led to 2023 being the most profitable year in our company’s history.
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3D printing of recyclable processed construction waste for mold making
voxeljet and Parastruct have successfully used binder jetting 3D printing to investigate the processing of recycled, biogenic, and mineral waste materials from the construction industry in an initial proof of concept.
3D printing of recyclable processed construction waste for mold making
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3D printing of recyclable processed construction waste for mold making
- voxeljet and Parastruct have successfully used binder jetting 3D printing to investigate the processing of recycled, biogenic, and mineral waste materials from the construction industry in an initial proof of concept.
- Parastruct’s material and binder technology is fully recyclable and can reduce primary resource consumption by up to 90% while minimizing disposal costs.
- The next step is to develop the technology further with application partners in mold making for cold casting and laminating applications.
Friedberg near Munich, January 31st, 2024 – In an initial proof of concept, voxeljet AG and Parastruct GmbH have successfully tested the 3D printing of recyclable residual materials from the construction industry. For this purpose, voxeljet’s Binder Jetting 3D printing technology was used. The material tested was the Ecomould material set from Parastruct GmbH. A material set consisting of biogenic production residues from the construction industry and a mineral binder, which was developed by the Austrian start-up. Using binder jetting, Ecomould can be used to produce molded parts that are suitable for the cold casting of concrete and ceramics for interior design objects or for laminating processes. The Ecomould material was tested on a VX200 from voxeljet – a 3D printing system specially developed for research and development purposes.
Parastruct GmbH is an Austrian company that offers a sustainable solution for recyclable mold making using their developed technology and Ecomould material set. The market for excess material recycling is expected to grow at an annual rate of 7-9% until 2025[1]. Increasing legal obligations and customer requirements as part of Corporate Social Responsibility (CSR) strategies are driving interest and demand for sustainable value-added solutions. Parastruct utilizes 3D printing to reintroduce unused mineral materials, such as production waste from the construction industry, and biogenic resources, such as wood flour or sawdust, back into the value creation process.
Companies can make potential savings by eliminating disposal costs, which can be as high as €75-100/t for construction waste and €70-180/t for wood, and by reducing resource expenditures to optimize overall profitability. Ecomould can assist in achieving sustainability goals, particularly in light of stricter guidelines like the EU Green Deal. Ecomould has a significantly lower CO² footprint than conventionally manufactured sand-phenolic resin molds, emitting -108.3 kg CO² per 1m² of mold surface*.
Ecomould-produced molds can be shredded and reused as particle material in 3D printing. A plastic coating can be applied as a finish, which is removable at the end of its service life. This second use of Ecomould material reduces the carbon footprint even further.
voxeljet’s binder jetting 3D printing technology is ideal for processing Ecomould due to the fact that voxeljet 3D printers are open-source systems whose printing parameters can be flexibly adapted to different material sets. Additionally, voxeljet offers a wide range of printers, currently in sizes up to 4 x 2 x 1 m, which promises easy scaling of the Ecomould results to larger, more productive 3D printers.
Interested parties are being sought to jointly advance the transformation of a more sustainable construction industry in a possible funding project.
[1] Kai-Stefan Schober (2021): https://www.rolandberger.com/en/Insights/Publications/It%E2%80%99s-time-for-construction-to-embrace-the-circular-economy.html (abgerufen am 18.01.2024)
* Parastruct GmbH used the Impact Forecast Tool to determine and certify the carbon footprint.
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Frederik von Saldern
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ICP additive serial production at BMW live in action
voxeljet AG and Loramendi showcase the world’s first fully automated additive 3D serial production line for sand cores. The first Industrialization of Core Printing (ICP) production line is installed at the BMW Group Plant Landshut.
FKM Sintertechnik GmbH invests in voxeljet VX1000 HSS
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FKM Sintertechnik, one of Germany's largest service providers for 3D printed parts, invests in voxeljet‘s large-format VX1000 HSS polymer printer
- FKM Sintertechnik GmbH to expand production capacity of more than 40 3D printers with voxeljet’s high-performance VX1000 HSS 3D printer for additive manufacturing of polymers
- With higher powder recycling and unmatched throughput, the VX1000 HSS reduces production costs and enhances production flexibility for FKM’s customers across the industrials sector
- The compact VX200 HSS 3D printer has been installed at FKM’s headquarters to train specialists on voxeljet’s High Speed Sintering (HSS) technology. The VX1000 HSS polymer 3D printer is set to be delivered and integrated into FKM’s production facility in Q2 2024
Friedberg near Munich, Germany, November 6th, 2023 – voxeljet AG (NASDAQ: VJET), a leading global provider of industrial 3D printing solutions, announced today that FKM Sintertechnik GmbH has joined its VX1000 High Speed Sintering (HSS) beta program. FKM Sintertechnik, a pioneer and leading 3D printing service provider for powder bed laser sintering and laser powder bed fusion (LPBF), will expand its production capacity with the powerful 3D printer, reducing per-part costs while providing an unprecedented build volume. FKM Sintertechnik’s customers include well-known industrial companies in the automotive, aerospace and mechanical engineering industries.
Digitized, networked, and resource-saving, the VX1000 HSS platform has been developed for the production chains of tomorrow. FKM joins a cohort of industry-leading innovative companies ushering in the next generation of large-format, high-productivity polymer 3D printing. With FKM’s participation, voxeljet has reached the threshold of its VX1000 HSS beta program. With a build envelope of 1000 x 540 x 180 mm (for polyamide 12/nylon material), the system has a significantly larger build volume than comparable LPBF systems. Thanks to the industrial printing technology, constant layer times and printing rates of up to 7,300 cm³/h can be achieved independent of the packing density and results in high reproducibility. This makes it possible to print large-format components in one piece or to reduce the cost per part in additive series production, for larger quantities of smaller parts.
FKM Sintertechnik is a leader in additive manufacturing, with more than 40 industrial production systems for selective laser sintering (SLS) and selective laser melting (SLM) in Germany. In addition to prototyping, FKM Sintertechnik produces small, medium, and large series with quantities of several thousand parts per year.
“Our broad customer portfolio requires maximum flexibility in production,” explains Jürgen Blöcher, Managing Director of FKM Sintertechnik GmbH, “we have been closely monitoring the development of HSS technology, and thanks to the VX1000 HSS, we will soon own a system that meets our requirements for flexibility and cost-effectiveness in equal measure.” Blöcher added, “The VX1000 HSS’s higher productivity, combined with a lower powder refresh rate compared to SLS systems, will position FKM to deliver decisive economic advantages while allowing us to print a wide variety of parts in one job with maximum flexibility.”
“We are pleased to have FKM as a partner. As an early adopter of additive manufacturing, FKM’s expertise in polymer printing will be enhanced with the use of the VX1000 HSS,” said Rudolf Franz, COO of voxeljet AG. “Our large-format printer will provide users like FKM with significant cost advantages over other powder bed-based processes available on the market today. Our open-source approach also contributes to this.”
The VX1000 HSS is scheduled to be installed at FKM Sintertechnik’s headquarters in Biedenkopf, Germany, in the second quarter of 2024. A VX200 HSS has already been installed on site to allow FKM’s specialists to be trained on HSS technology.
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voxeljet and Loramendi show ICP additive series production line at BMW in action
voxeljet AG and Loramendi showcase the world’s first fully automated additive 3D serial production line for sand cores. The first Industrialization of Core Printing (ICP) production line is installed at the BMW Group Plant Landshut.
voxeljet and Loramendi show ICP additive series production line in action at BMW
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voxeljet showcases its next-gen 3D printers VJET X in action at BMW group: with 10x faster performance, the new 3D printers are integrated into a fully automated additive production line
voxeljet’s 3D printers significantly reduce emissions in the additive manufacturing process of metal parts
- voxeljet and Loramendi jointly developed a fully-automated serial additive production solution for inorganic 3D printed cores as part of the Industrialization of Core Printing (ICP) cooperation project
- BMW Group has implemented five VX1300-X 3D (VJET-X) printers for light-metal casting to produce high-performance engines at its plant in Landshut, Germany
- 10x faster than previous models, VJET-X printers will produce of cores per year for BMW Group
Friedberg, Germany, October 25th, 2023 —
voxeljet AG (NASDAQ: VJET) and Loramendi demonstrate the world’s first fully automated additive serial 3D production line for sand cores, jointly developed as part of the Industrialization of Core Printing (ICP) cooperation project. A new video released today features the implementation of the first ICP production line at BMW Group’s (OTCPK:BMWYY) plant in Landshut, Germany. As BMW Group’s largest component plant, Landshut has approximately 3,500 employees and supplies all of its vehicle and engine plants worldwide, including for nearly all BMW, MINI and Rolls-Royce vehicles, and for its motorcycle brand, BMW Motorrad.
The customized, low-emissions solution integrates voxeljet’s high-speed VX1300-X (VJET-X) 3D printers into a fully automated pre- and post-processing workflow, including industrial microwaves for curing the 3D printed cores. Printing rates were increased by factor ten with the latest generation of VJET-X 3D printers, and the toolless design of the sand cores allowed for variant changes at unprecedented speed without time-consuming tool changes and production downtime. The unused material is 100% recycled and reused in the production process.
“The fully-automated 3D production line at BMW’s Landshut plant is a key milestone not only for voxeljet, but for the entire 3D printing and automotive industry,” said Dr. Ingo Ederer, founder and CEO of voxeljet. “We believe this customized, near-zero emissions solution achieved in partnership between voxeljet, Loramendi and BMW will become an industry standard.”
Together, voxeljet and Loramendi are revolutionizing the industrialization of core printing. The production of inorganic 3D printed cores has enabled BMW Group to advance the design of its engine components. For example, the cylinder head for BMW’s B48 engine has been significantly improved by using 3D printing to produce water jacket – outlet combi cores. Additionally, 3D printing allows BMW to produce sand cores in one piece, reducing the complex design of engine components while optimizing the engine’s efficiency and fuel consumption. The inorganic 3D production line also significantly reduces the foundry’s emissions, as only water steam is produced during the casting process.
voxeljet’s powerful next-generation binder jetting 3D printing technology offers the highest additive productivity and throughput to meet the demands of BMW’s large-scale production needs. voxeljet’s layer-by-layer technology works by using sand and an inorganic binder. A print head selectively bonds layers of sand to create the cores, which are then unpacked, microwave cured, cleaned and inspected before being fed into BMW’s established casting process. voxeljet has been granted 1 patent and has 10 patent families with 28 patent applications across the United States, Europe, and other geographies that protect this proprietary approach.
Cautionary Statement on Forward-Looking Statements
This press release contains forward-looking statements concerning our business, operations and financial performance. Any statements that are not of historical facts may be deemed to be forward-looking statements. You can identify these forward-looking statements by words such as ‘‘believes,’’ ‘‘estimates,’’ ‘‘anticipates,’’ ‘‘expects,’’ ‘‘plans,’’ ‘‘intends,’’ ‘‘may,’’ ‘‘could,’’ ‘‘might,’’ ‘‘will,’’ ‘‘should,’’ ‘‘aims,’’ or other similar expressions that convey uncertainty of future events or outcomes. Forward-looking statements include statements regarding our intentions, beliefs, assumptions, projections, outlook, analyses or current expectations concerning, among other things, our results of operations, financial condition, business outlook, the potential application of new technology and new materials and their impact on future business, the industry in which we operate and the trends that may affect the industry or us. Although we believe that we have a reasonable basis for each forward-looking statement contained in this press release, we caution you that forward-looking statements are not guarantees of future performance. All of our forward-looking statements are subject to known and unknown risks, uncertainties and other factors that are in some cases beyond our control and that may cause our actual results to differ materially from our expectations, including those risks identified under the caption “Risk Factors” in the Company’s Annual Report on Form 20-F and in other reports the Company files with the U.S. Securities and Exchange Commission. Except as required by law, the Company undertakes no obligation to publicly update any forward-looking statements for any reason after the date of this press release whether as a result of new information, future events or otherwise.
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voxeljet chosen by GE Research as partner for US funded project
voxeljet selected for $14.9M contract alongside GE Research to develop advanced manufacturing technologies to enable the U.S. energy transition.
voxeljet chosen by GE Research as partner for US funded project
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voxeljet selected for $14.9M contract alongside GE Research to develop advanced manufacturing technologies to enable the U.S. energy transition
Funding from the U.S. Department of Energy (DoE) for the development of novel manufacturing processes
- The DoE grant will fund the development and commercialization of a voxeljet (NASDAQ: VJET) sand binder jet 3D printer used to manufacture massive sand-casting molds
- The new manufacturing technology will produce metallic near net shape (NNS) components for the wind and hydro energy sectors, reducing production time and costs
- voxeljet will develop and build a 3D sand printer with breakthrough size for the additive manufacturing of sand molds for casting parts ranging from 10 tons to over 60 tons
Friedberg, Germany, October 11th, 2023 – GE Research has selected voxeljet (NASDAQ: VJET) as its partner for the U.S. Department of Energy’s (DoE) $14.9 million award in federal funding for the development and commercialization of a large sand binder jet 3D printer, called Advanced Casting Cell (ACC), to accelerate the United States’ transition to clean power. In addition to voxeljet, GE Research has also selected GE Hydro, GE Onshore Wind, GE Offshore Wind, Clemson University, Oak Ridge National Laboratory (ORNL), and Hodge Foundry as partners on the ACC project.
The Advanced Casting Cell project was established to strengthen the U.S. manufacturing industry and expertise to boost the cost-effective domestic production of large metallic near net shape (NNS) components in alignment of the Biden Administration’s clean power-generation strategy. The ACC will be developed and deployed to produce sand molds to manufacture metallic NNS parts. With development of the ACC, the project includes the digital creation of mold designs via a digital foundry as well as the completion of a techno-economic analysis of cost and supply chain challenges.
The project aims to produce 3D-printed large scale sand molds to cast components for the nacelle of the GE Haliade-X Offshore Turbine. The nacelle, where mechanical components are housed, can weigh more than 60 metric tons. The goal is to reduce the time it takes to produce this pattern and mold, from around ten weeks to two weeks. According to Data Bridge Market Research, the global wind turbine nacelle market has estimated to be valued at $6.6 billion in 2021 and projected to be over $15 billion by 2029.
This novel manufacturing technology has the potential to reduce overall hydropower costs by 20% and lead times by four months. The project will also include the production optimization of a 16-ton rotor hub using the ACC as well as the development of a robotic welding process for the assembly of a >10-ton Francis runner. To help ensure successful implementation of ACC, an advanced manufacturing curriculum is being created for local workforce development to train and engage workers on the specifics of this 3D printing manufacturing technology.
“We’re excited to be a part of this future-driven and innovative project,” said Dr. Ingo Ederer, CEO of voxeljet. “The development and cost-efficient manufacturing of clean power-generation technologies is in high-demand because it is key to meeting and overcoming global climate challenges. We are confident that additive manufacturing, and specifically our large-scale Binder Jetting technology, is the right choice to manufacture complex parts used in these next-generation wind turbines.”
Press contact
Frederik von Saldern
Tel.: +49 821 7483-447
Mail: [email protected]
US foundry invests in second VX4000
voxeljet AG, a leading global technology provider of industrial 3D printing solutions, has sold another VX4000 system, one of its largest 3D printers, to Tooling and Equipment International (TEI).
voxeljet presents groundbreaking cold IOB 3D printing technology at GIFA 2023
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A world's first: voxeljet presents groundbreaking cold IOB 3D printing technology at GIFA 2023
Friedberg near Munich, Germany, June, 29th 2023. voxeljet AG (NASDAQ: VJET) a global leader in industrial 3D printing solutions, presented a groundbreaking innovation at the renowned GIFA 2023 trade show: the new cold IOB (Inorganic Binding) 3D printing technology. With this unique process, molds and cores for the foundry industry can be produced from sand and an inorganic binder without the need for microwave treatment.
For voxeljet, this year’s GIFA was all about inorganics. In addition to the joint project ICP (Industrialization of Core Printing) with Loramendi for BMW, the Bavarian company also presented a new, patent-pending, cold-curing inorganic process technology (cold IOB). The ICP project involves a fully automated, manufacturing cell in operation at BMW’s light metal foundry in Landshut. Within this manufacturing cell, casting cores are printed with inorganic binders and then cured using a microwave. Consequently, it is a warm process technology.
Cold IOB: low investment and operating costs and fewer emissions
The new cold IOB technology does not require a microwave and is thus characterized by lower investment and operating costs. The use of IOB technologies opens up numerous advantages for the foundry industry, e.g. only water vapor is produced during casting instead of harmful gases. This not only reduces emissions but also improves working conditions in foundries.
“The introduction of cold IOB technology is an important step towards further adoption of printed cores and molds with inorganic binders in the foundry industry,” says Dr. Ingo Ederer, CEO at voxeljet. “Our goal is to provide innovative solutions that not only increase efficiency, but also help promote the sustainability of metal casting.”
The features of the cold IOB process technology and molds and cores produced with it include high dimensional accuracy, very good detail resolution and edge sharpness, and the ability to 3D print large molds and cores. Unlike warm IOB processes, which require printed cores to be cured and dried using a microwave, voxeljet’s cold IOB technology only requires drying after printing, which takes place outside the machine. Customers thus avoid high investment and operating costs for industrial microwaves. The process can basically be used on all voxeljet platforms. It is currently being tested and offered on the VX1000 and VX1000S printers. An expansion of the offering to the VX2000 is planned soon.
voxeljet's strategy addresses rising demand for cold IOB
The use of inorganic binder in the foundry industry, especially in the automotive sector, is gaining popularity. In view of increasing environmental regulations, demand for inorganic-bonded molds and cores is expected to rise continuously. voxeljet is committed to expanding its leading role in the field of environmentally compatible 3D printing processes and to making a significant contribution to the sales growth of the voxeljet Group through this strategic orientation.
The cold IOB technology is particularly suitable for prototyping and medium series sizes and is now commercially available. Interested customers already can order benchmarks.
Press contact
Frederik von Saldern
Tel.: +49 821 7483-447
Mail: [email protected]
US foundry invests in second VX4000
voxeljet AG, a leading global technology provider of industrial 3D printing solutions, has sold another VX4000 system, one of its largest 3D printers, to Tooling and Equipment International (TEI).